Berlan Machinery Three Paper One Film Valve Bag Production Line

Bag gluing machine

The Three-Paper-One-Film Automatic Bag Gluing Machine is a fully automated solution for producing high-quality square-bottom valve bags. Featuring advanced servo control, PLC touchscreen operation, and precision bag forming technology, it delivers reliable sealing, consistent quality, and high production efficiency while minimizing labor requirements. Ideal for cement, chemical, mineral, and industrial packaging applications.

FULLY AUTOMATED BAG SEALING Automates valve forming, botto...
HIGH-PRECISION SERVO CONTROL Equipped with servo motors and...
INTELLIGENT BAG ALIGNMENT Automatic conveying, deviation...
ADVANCED VALVE FORMING SYSTEM Automatically forms and cuts u...
Consult Now
Official Warranty
Free Consultation
Worldwide Shipping
Features & Parameters

Features & Parameters

Part 1: Flexographic Printing Machine https://firebrick-okapi-759599.hostingersite.com/en-id/produk/f58be9ee-f8ab-434c-8643-efea59209262

Part 2: Center-Seam Paper Bag Tubing & Gluing Machine https://firebrick-okapi-759599.hostingersite.com/en-id/produk/d4621f16-b85b-4b2c-a0c1-ae719dcfd09a

Part 3: Automatic Valve Bag Bottom-Pasting Machine https://firebrick-okapi-759599.hostingersite.com/en-id/produk/ebbd217c-c518-404a-8622-e23379cbdfa0

Part 4: Automatic Valve Patch-Applying Machine https://firebrick-okapi-759599.hostingersite.com/en-id/produk/dedd1b72-c5b3-47df-b9de-45fc5321f4f4

Part 1: Three-Paper One-Film Flexographic Printing Machine

ZYT-6 FLEXO PRINTING MACHINE

 

Product Structure Overview

This machine uses a synchronous belt drive system connected to a hardened gear gearbox on the main motor. Each printing unit is equipped with a synchronous belt transmission and a high-precision planetary gearbox, along with an impression roller driven by a gear system that allows 360° printing plate adjustment.

An extended cooling section after the printing process enables the ink to dry optimally while ensuring the material is thoroughly cooled. This results in improved and more stable print quality.

Control System

The main motor is equipped with an inverter for stable and efficient speed control.
A PLC touchscreen (Human Machine Interface) is used to operate and control the entire machine system.
The machine is also equipped with high-quality gearbox motors.

There are 6 independent ink supply systems to ensure consistent ink distribution for each printing color.

 

Unwinding System (Material Unwinding Unit)

Single workstation design.
Shaftless structure.
Hydraulic clamping and hydraulic lifting system for material loading.
The unwinding width can be adjusted hydraulically to the left or right according to production requirements.
Automatic tension control using a magnetic powder brake.
Automatic web alignment system using photoelectric sensors to maintain accurate material tracking during operation.

 

Part 2: Three-Paper-One-Film Center-Seam Paper Bag Gluing Machine

Application

This machine is specifically designed for producing multi-layer paper bags with a structure consisting of three layers of paper and one layer of PE film. The materials include printed paper tubes with logos and colored packaging designs, additional lining paper tubes, and PE film rolls, each loaded on separate unwinding stations.

The production process includes:

  • Automatic material feeding
  • Multi-layer alignment and positioning
  • Perforation process
  • Side glue application
  • Longitudinal gluing and cylinder forming
  • Precise reinforcement of the bag body structure
  • Cutting using a die-cutting system

The final output is a semi-finished cylindrical tube product, which is automatically counted and stacked. The entire process operates continuously in a highly automated production line.

 

Key Features

The entire process is controlled via a PLC touchscreen Human Machine Interface (HMI). A high-precision servo control system ensures accurate, stable, and reliable speed regulation throughout production.

The machine is also equipped with:

  • Automatic web tracking system
  • Automatic color mark tracking system
  • Automatic gluing system
  • Automatic bag forming system
  • Electro-optical material detection sensors
  • Free length adjustment without gear replacement
  • Cold cutting system

The overall system is designed to be easy to operate and quick to learn for operators.

ParameterSpecification
Bag lengthUnlimited (controlled via touchscreen and servo motor)
Cutting systemColor mark tracking for printed bags
Bag width320 – 600 mm
Roll length660 – 1,220 mm
Maximum paper roll diameter1,400 mm (customizable)
Paper grammage65 – 140 g/m²
Core diameter76 mm (National Standard)
Material structure3 layers of paper + 1 layer of film
Cutting blade typeStraight cut or serrated cut
Maximum production speed80 m/min
Production capacityUp to 80 bags/min*
Total power consumption25 kW
Power supply requirement380V ±10%, 50Hz, 3 phase
Control systemServo control & photoelectric tracking
Machine dimensions23,000 × 2,200 × 2,250 mm
Machine weight8,500 kg

Part 3: Three-Paper-One-Film Automatic Bag Gluing Machine

Application

This single-head square-bottom automatic bag sealing machine is designed for the production and processing of multi-layer kraft paper packaging bags and similar types of packaging paper materials.

Production Process Flow

Semi-finished cylindrical tube products are stacked on the automatic feeding table of the valve bag gluing machine. Through a conveyor system and automatic position correction, the bag bodies are precisely aligned before the top and bottom valve openings are formed and cut.

Stage 1

  • Indentation forming process
  • Opening of top and bottom valves
  • Automatic robotic arm support operation
  • Synchronized feeding of inner and outer valve materials
  • Valve forming and cutting
  • Material transfer to top and bottom valve positions

Stage 2

  • Bag structure forming
  • Folding opening process
  • Gluing process

Stage 3

  • Final forming process
  • Structural compression and reinforcement
  • Automatic counting
  • Finished product output

Automation System

This production line is equipped with advanced electrical systems and mechanical components that enable seamless coordination between individual and group controls, resulting in a highly automated production process.

Key features include:

  • Sealed through-shaft conveyor system
  • Automatic lateral position adjustment based on bag length
  • High-precision differential mechanism for accurate forming
  • Photoelectric sensors for real-time monitoring of blank bag movement
  • Touchscreen control panel for production parameter settings
  • PLC system controlling all machine components with high precision

Servo motors are used in both the main unit and feeding system, while the entire machine is controlled via a PLC Human Machine Interface (HMI). This allows real-time operational data display and precise, stable speed control across the entire system.

Configuration Options

The machine is available in two models:

  • Double-Head Automatic Square Bottom Bag Sealing Machine
  • Single-Head Automatic Square Bottom Bag Sealing Machine

Advantages

✔ High level of automation
✔ Consistent production accuracy
✔ Easy operation via PLC touchscreen
✔ Flexible parameter adjustment
✔ Simple maintenance
✔ Requires only 2 operators to run the entire production process efficiently

 

Parameter

ParameterSpecificationDescription
ModelVB-600Suitable for three-paper one-film material (PE), tubular or flat fabric
Speed40 – 60 pcs/min—
Bottom Forming MethodAdhesive (Glue)—
Bag Length520 – 1,000 mm—
Fabric Width770 – 1,230 mm—
Bag Bottom Width90 – 180 mm—
Power120 kW—
Machine Dimensions18 × 2.5 × 2 m (L × W × H)—
Weight9,000 kg—

Section 4: Automatic Bottom Gluing Machine for Valve Bags (Drum Bags)

Application Purpose

Valve bags that have not yet had their bottom installed are placed on the automatic feeding platform of the valve bag bottom gluing machine (drum bag type). Through a series of processes such as material conveying, position alignment, adhesive application on the valve bottom film, installation of the upper valve and bottom paper layer, pressing on both upper and lower valve sections, and automatic counting, fully finished valve bags can be produced.

 

Key Features

The Automatic Bottom Gluing Machine for Valve Bags (Drum Bags) is a finishing equipment for final products of three-paper-one-film valve bags. The machine is equipped with advanced electrical systems and mechanical mechanisms, and supports combined control systems (single and group control linkage), ensuring high automation and stable production performance.

 

Main Technical Parameters

  • Model: FFJ-1300
  • Material Compatibility: Suitable for three-paper-one-film (PE) valve bags, both tubular and flat fabric types
  • Production Speed: 40 – 110 pcs/min
  • Film Gluing Method: Adhesive system (gluing)
  • Valve Film Length: 260 – 420 mm
  • Valve Film Width: 90 – 120 mm
  • Power Supply: 8 kW
  • Machine Dimensions: Length 40 m × Width 6 m × Height 4 m
WhatsApp Request a Quote